MEDSI2020 - List of Keywords (embedded)

Paper	Title	Other Keywords	Page
TUPC06	A Review of Ultrasonic Additive Manufacturing for Particle Accelerator Applications	electron, controls, electronics, interface	185
	J.A. Brandt Enrico Fermi Institute, University of Chicago, Chicago, Illinois, USA
	Additive manufacturing (AM) technologies have been used for prototyping and production parts in many industries. However, due to process limitations and the unknown material properties of AM parts, there has been limited adoption of the technology in accelerator and light-source facilities. Ultrasonic Additive Manufacturing (UAM) is a hybrid additive-subtractive manufacturing process that uses a solid-state ultrasonic bonding mechanism attached to a CNC mill to join and machine metal parts in a layer-by-layer manner. The solid-state and hybrid nature of UAM ensures base material properties are retained and mitigates process limitations which traditionally inhibit integration of parts produced by other AM processes. This paper presents a review of the UAM process and its potential application to accelerator and beamline needs. Several specific areas are discussed including: replacement of traditional manufacturing approaches, such as explosion bonding to join dissimilar metals; improved internal cooling channel fabrication for thermal management; and imbedding of electronics and materials for more accurate remote sensing and radiation shielding.
DOI •	reference for this paper ※ https://doi.org/10.18429/JACoW-MEDSI2020-TUPC06
About •	paper received ※ 22 July 2021 paper accepted ※ 16 October 2021 issue date ※ 05 November 2021
Export •	reference for this paper using ※ BibTeX, ※ LaTeX, ※ Text/Word, ※ RIS, ※ EndNote (xml)

Paper

Title

Other Keywords

Page

TUPC06

A Review of Ultrasonic Additive Manufacturing for Particle Accelerator Applications

electron, controls, electronics, interface

185

J.A. Brandt
Enrico Fermi Institute, University of Chicago, Chicago, Illinois, USA

Additive manufacturing (AM) technologies have been used for prototyping and production parts in many industries. However, due to process limitations and the unknown material properties of AM parts, there has been limited adoption of the technology in accelerator and light-source facilities. Ultrasonic Additive Manufacturing (UAM) is a hybrid additive-subtractive manufacturing process that uses a solid-state ultrasonic bonding mechanism attached to a CNC mill to join and machine metal parts in a layer-by-layer manner. The solid-state and hybrid nature of UAM ensures base material properties are retained and mitigates process limitations which traditionally inhibit integration of parts produced by other AM processes. This paper presents a review of the UAM process and its potential application to accelerator and beamline needs. Several specific areas are discussed including: replacement of traditional manufacturing approaches, such as explosion bonding to join dissimilar metals; improved internal cooling channel fabrication for thermal management; and imbedding of electronics and materials for more accurate remote sensing and radiation shielding.

DOI •

reference for this paper ※ https://doi.org/10.18429/JACoW-MEDSI2020-TUPC06

About •

paper received ※ 22 July 2021 paper accepted ※ 16 October 2021 issue date ※ 05 November 2021

Export •

reference for this paper using ※ BibTeX, ※ LaTeX, ※ Text/Word, ※ RIS, ※ EndNote (xml)